· Integrated production line: Premium delivers F series triplex single acting piston mud pump from 500HP up to 2200 HP with time-tested high performance.
· Reliable, compact, well-balanced design: designed for the most severe conditions.
· Power end with fine craftsmanship: High-strength, precisely machined frame; forged, heat-treated crankshaft; hardened surface on drive gears and longer lifetime.
· Fluid end & consumables: interchangeable with multiple OEM.
· Diversified drive options: Through belt, chain or gearbox, pumps could be operated by multiple brand AC/DC motor, diesel engine, or simply couple the pinion shaft with one of our premium Direct Drive motors.
· Upgrade a 1300HP or 1600HP mud pump to achieve higher discharge pressure (7500 psi) simply by changing to an "L" type fluid end, site service optional (extra charge).
· Western brand bearing set, relief valve, pulsation dampener, liner spray pump, pre-charge pump optional.
· Suitable for multiple brand piston & valve quick change tools, liner retention systems.
· Standard qualification and certification satisfies customer demand.
TECHNICAL PARAMETERS
| Model |
F-500 |
F-800 |
F-1000 |
F-1300 |
| Max. Liner Size × Stroke |
170×191
(6-3/4×7.5)
|
170×229
(6-3/4×9)
|
170×254
(6-3/4×10)
|
180×305
(7×12)
|
| Strokes Rating, r/min |
165 |
150 |
140 |
120 |
| Power Rating, kW(HP) |
373(500) |
597 (800) |
746 (1000) |
969 (1300) |
| Gear Type |
4.286:1 |
4.185:1 |
4.207:1 |
4.206:1 |
| Suction Inlet Flange , in |
8 |
10 |
12 |
12 |
| Discharge Outlet Flange , in |
4 |
5 |
5 |
5 |
| Pinion Shaft Dia., mm(in) |
139.7(5-1/2) |
177.8(7) |
196.9(7-3/4) |
215.9(8-1/2) |
| Key, mm(in) |
31.75×31.75
(1-1/4×1-1/4)
|
44.45×44.45
(1-3/4×1-3/4)
|
50.8×50.8
(2×2)
|
50.8×50.8
(2×2)
|
| Valve Cavity |
Valve-Over-Valve, API #5 |
Valve-Over-Valve, API #6 |
Valve-Over-Valve, API #6 |
Valve-Over-Valve, API #7 |
| Approx. Weight, kg(lb) |
9770 (21540) |
14500 (31970) |
18790 (41420) |
26700 (54170) |
TECHNICAL PARAMETERS
| Model |
F-1600/1600L |
F-1600HL |
F-2200 |
F-2200HL |
| Type |
Triplex single acting piston |
Triplex single acting piston |
Triplex single acting piston |
Triplex single acting piston |
| Max. Liner size×stroke length |
180×305(7×12) |
190×305(7-1/2×12) |
230×356(9×14) |
230×356(9×14) |
| Strokes Rating,r/min |
120 |
120 |
105 |
105 |
| Power Rating,kW(HP) |
1193 (1600) |
1193 (1600) |
1640 (2200) |
1640 (2200) |
| Gear Ratio |
4.206:1 |
4.206:1 |
3.512:1 |
3.512:1 |
| Discharge Outlet Flange, in |
5″ Flange,
5000 psi
|
5″ Flange,
10000psi(110 mm)
|
5″ Flange,
5000 psi(130 mm)
|
5″ Flange,
10000 psi(130 mm)
|
| Pinion Shaft Dia.,mm(in) |
215.9(8-1/2) |
215.9(8-1/2) |
254(10) |
254(10) |
| Key,mm(in) |
50.8×50.8
(2×2)
|
50.8×50.8
(2×2)
|
63.5×44.45
(2-1/2×1-3/4)
|
63.5×44.45
(2-1/2×1-3/4)
|
| Valve Pots |
Valve-Over-Valve,API #7/
L type,API #7
|
L type,
API #7
|
Valve-Over
-Valve,API #8
|
L type,
API #8
|
| Approx. Weight ,kg(lb) |
24791 (54660) /27020kg(57100lb) |
29400 (64820) |
38460 (84790) |
44000 (94980) |
In order to meet the drilling technology requirements for high pump pressure and large displacement in oilfields, designed and manufactured F-500, F-800, F-1000, F-1300, F-1600, F-1600L, F-2200 and F-2200 mud pumps with large power and F-1600HL,F-2200HL high pump pressure based on the said three kinds F-series mud pumps that formed complete F-series single acting triplex mud pumps. In recent years, we also start to supply F1-800, F1-1600 light weight series mud pumps and QDP-3000 large power five cylinder mud pumps designed by Bomco.
Our mud pumps are famous for advanced technology, reliable quality and extraordinary performance which are approved by the customer domestic and abroad. Our mud pumps have been exported to dozens of countries and areas, such as Russia, Thailand, India, Oman, Egypt, Australia, Pakistan, Kazakhstan, Mexico, Indonesia, Uzbekistan, Turkmenistan, U.K., USA and Canada, etc which are equipped most for the rigs and exported most.
Technical Features
· F-1300, F-1600, F-1300L and F-1600L mud pump
![MP16 MUD PUMP, MUD PUMP FOR OILWELL DRILLING, WEATHERFORD MUD PUMP, MP5 MUD PUMP, MP10 MUD PUMP, MP13 MUD PUMP, 9P100 MUD PUMP, 10P-130 MUD PUMP, 12P]()
has a Max. Pump pressure of 34.5MPa(5000Psi)and a displacement of 46 . 5 L/ S with a l iner of Φ180mm.These two models are the first choice for the medium and deep drilling rig as an assorted component.
· F-1600HL, F-2200HL mud pump with high-power and high-pressure are developed to meet the drilling technology requirements of the offshore deep-water and terrestrial and horizontal well, especially desert areas.
· F1-800, F1-1600 light- weight series mud pumps are newly designed. Compared with same power F series mud pumps, the advance of less volume and weight which are appropriate for the rigs work in swamp and helicopter-lifting rigs.
· QDP-3000 five cylinders mud pump with large power, high pressure, big displacement, small size, light weight, especially suits for offshore platform and drill ship.
![MP16 MUD PUMP, MUD PUMP FOR OILWELL DRILLING, WEATHERFORD MUD PUMP, MP5 MUD PUMP, MP10 MUD PUMP, MP13 MUD PUMP, 9P100 MUD PUMP, 10P-130 MUD PUMP, 12P]()
F-series Mud Pumps
F-series mud pumps include power end, fluid end, spraying system, lubricating system and charging system.
A1. Power End
Power end features:
· Continuous tooth herringbone gear.
· The crankshaft is made by alloy steel.
· Changeable crosshead guide.
· The frame is made of welded steel plate to provide the frame with high strength, good rigidity and light weight.
· The extension rod packing is duplex seal structure to provide the good seal result.
· The power end uses the combined lubricating system of forced lubrication and splash lubrication.
![MP16 MUD PUMP, MUD PUMP FOR OILWELL DRILLING, WEATHERFORD MUD PUMP, MP5 MUD PUMP, MP10 MUD PUMP, MP13 MUD PUMP, 9P100 MUD PUMP, 10P-130 MUD PUMP, 12P]()
A2. Fluid End
Fluid end features:
· Each sealing part abopts rigidity compaction and has good high pressure tightness;
· Vertical fluid end features good suction performance;
· L fluid end features high pressure resistance,convenient for replacing the valve assembly ;
· Discharge damper ,shear relief valve and discharge
filter are fitted at the discharge outlet.
1. Cylinders
Cylinders are made of forged alloy steel, three cylinders of each pump are interchangeable. At customers're-quest, the cylinder surface may be nickel plated to improve the abrasion resistance.
2. Valve Assembly
The suction valve and the dischange valve for F-series mud pumps are interchangeable. F-500 mud pump uses API#5 valve. F-800 and F-1000 mud pumps use API#6 valve. F-1300 , F-1600, F-1600Land F-1600HL mud pumps use API#7 valve. F-2200Land F-2200HL mud pumps use API#8 valve .
3.Liners
Bi-metal liners are used. The sleeve is made of wear-resistant cast iron,liners feature wear resistance, corrosion resistance.
F-1600HL and F-2200HL mud pumps can choose ceramic liners in order to improve service life.
4. Pistons and Piston Rods
They are slide fitted, sealed with rubber seal ring and finally fastened with lock nuts to prevent the piston from looseness and to play a role in sealing.
5. plunger
Fluid end, liners, pistons, valves, valve seats, valve springs, seal rings and gasket ,valve cover and cylinder head of
fluid end assembly for F-800 and F-1000 mud pumps are interchangeable.
Fluid end assemblies of F-1300 and F-1600 mud pump are interchangeable. Fluid end assemblies of F-1300HL and F-1600HL mud pump are interchangeable, too.
A3.Spraying System
The spraying system consists mainly of spray pump, cooling water box, and spray pipe, the function is to cool and flush liners and pistons to improve their service life.The centrifugal spray pump can be driven by a sheave mounted on the input shaft extension end or a separate motor and cooled and lubricated by water.
The spray pipe is mounted on the coupling between the extension rod and the piston rod and can reciprocate with the piston. Nozzles is near the piston end so that the lubricating-cooling fluid can rinse the contact surface between the piston and liner all the time. The durable fixed spray pipe may be used, too.
A4.Lubricating System
The power end uses the combined lubricating system of forced lubrication ad splash lubrication. The pressure oil is conveyed through lubricating pipeline, crosshead, Intermediate rod and all bearings by a gear oil pump within the oil box to realize the forced lubrication. The working condition of the gear oil pump may be understood from the pressure gauge behind the frame.
A5.Charging System
To prevent the air lock occurring for low pump inlet pressure, every mud pump is furnished with a complete charging system. It consists of charging pump, pump base, butterfly valve and corresponding manifold. Mounted on the suction manifold of the mud pump, the charging pump is driven by the special purpose motor or the input shaft of the mud pump through V-belts to reduce the power consumption.
F1 -Series Drilling Mud Pumps
F1-series drilling mud pumps include power end, fluid end, spraying system, lubricating system and charging system. It has light weight and small volume characters.
Ⅰ. Power End
Technical features
· Continuous tooth herringbone gear, the gear grinding is carburizing and hardening, which improves the ability of corrosion resistant.
· Furnished with block-type & complete machining crankshaft with advantages of excellent equitability, smooth running and lower vibration & noise.
· The main shaft base uses the “non-cap” structure, which can changes the force condition of bolts in main shaft,
and improves the reliability.
· The replaceable cross head guide, and the cross head adopts spraying special metal;
· The frame is made of welded steel plate to provide the frame with high strength, good rigidity and light weight;
· Double sealing structure for extension rod provides good sealing.
· The power end uses the combined lubricating system of forced lubrication and splash lubrication.
Ⅱ. Fluid End
Technical features
· Each sealing part adopts rigidity compaction and has good high pressure tightness;
· Vertical fluid end features good suction performance;
· Discharge damper, shear relief valve and five way discharge are fitted at the discharge outlet.
Ⅲ. Spraying System
This system mainly consists of spraying pump, cooling water tank and spraying pipe. The function is to cool and wash the liner and piston so as to prolong their service life.
The centrifugal spray pump is driven by a separate motor and cooled and lubricated by water.
Ⅳ Lubricating System
The power end uses the combined lubricating system of forced lubrication and splash lubrication. The pressure oil is conveyed through lubricating pipeline, crosshead, Intermediate rod and all bearings by a gear oil pump within the outside of frame to realize the forced lubrication. The working condition of the gear oil pump may be understood from the pressure gauge behind the frame.
Ⅴ Charging System
To prevent the air lock occurring for low pump inlet pressure, every mud pump is furnished with a complete charging system. It consists of charging pump, pump base, butterfly valve and corresponding manifold. The charging pump is driven by an independent motor and mounted on the suction manifold of the mud pump.
Ⅵ.Specifications
| Model |
F1-800 |
F1-1600 |
| Type |
Triplex single acting piston |
Triplex single acting piston |
| Max. Liner size × strength |
170×216mm
(6 3/4″×8.5″)
|
180×280mm
(7″×11″)
|
| Strokes rating |
160 r/min |
130 r/min |
| Power Rating |
597kW (800 hp) |
1193kW (1600 hp) |
| Type of gear |
Herringbone gear |
Herringbone gear |
| Gear ratio |
3.3143:1 |
3.7381:1 |
| Lubrication |
Forcing and splashing |
Forcing and splashing |
| Suction inlet |
8″flange(203mm) |
10″flange(254mm) |
| Discharge outlet |
4″Flange, 5000 psi |
4″Flange, 5000 psi |
| Pinion Shaft Dia. |
177.8mm(7″) |
215.9mm(8-1/2″) |
| Key |
44.45×44.45mm
(1 3/4″×1 3/4″)
|
50.8×50.8mm (2″×2″) |
| Valve Pots |
valve-over-valve,API #6 |
valve-over-valve,API #7 |
| Approx. Weight |
11536kg (25430lb) |
20700kg (45635lb) |
Africa:
Algeria
Angola
Cameroon
Congo
Equatorial Guinea
Gabon
Ghana
Nigeria
Middle East:
Azerbaijan
Bahrain
Egypt
India
Kazakhstan
Kuwait
Oman
Pakistan
Qatar
Saudi Arabia
Turkey
Turkmenistan
UAE
Uzbekistan
South America:
Argentina
Bolivia
Brazil
Chile
Columbia
Ecuador
Papua New Guinea
Peru
Trinidad and Tobago
Venezuela
Central America:
Guatemala
El Salvador
Costa Rica
Nicaragua
Asia:
Russia
Brunei
Indonesia
Malaysia
Philippines
Singapore
Thailand
Vietnam
Europe:
Norway
Poland
United Kingdom
Others:
Australia
Canada
China
Japan
Mexico
Ukraine
